Stemann Consulting
Design for Six Sigma

Why Good Development Projects Still Run Into Problems Before Launch

A project can pass every gate and still encounter problems during FAT or ramp-up. Learn how DMADV helps validate technical decisions earlier and build more robust solutions

Why Good Development Projects Still Run Into Problems Before Launch

Why Good Development Projects Still Run Into Problems Before Launch

The project is on schedule. The gates have been passed. Launch is getting closer.

Then FAT or ramp-up reveals the issues: unstable processes, tolerance problems or critical input factors that were understood too late.

The result is familiar: additional cost, delays and late changes under pressure.

The cause is not necessarily poor project management.

A strong Product Development Process clearly defines:

What needs to be achieved, and when?

But technical development requires another question:

How confident are we that the solution is actually robust at that point?

This is where DMADV – Define, Measure, Analyze, Design, Verify complements the existing development process.

DMADV does not replace the PDP. It provides a structured way to validate requirements, assumptions and critical factors earlier with data and evidence.

The objective:

  • fewer surprises during FAT
  • fewer changes during ramp-up
  • more robust technical decisions
  • fewer problems after launch

The PDP defines what needs to be achieved and when. DMADV helps ensure that the technical solution is actually robust when that gate is reached.

→ Learn more about our Design for Six Sigma / DMADV Training
→ Explore Design of Experiments

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